These are the pictures of cutting worm gears on a lathe using a high-spiral tap. The taps used were a 3/8-16 and an 8mm x 1.25. The gear blanks were made of half-hard brass. The O.D. of all gear blanks was .995. Pictures are described below: Worm gear blanks- self explanatory Worm gear fixture 1- The gear holding fixture parts Worm gear fixture 2- The fixture assembled Worm gear blank on fixture- What it says Worm gear setup- Setting gear blank on center using a wiggler in the chuck Worm gear cutting 1- One view of the gear being cut Worm gear cutting 2- Another view of the gear being cut Worm gear cutting 8mm- The gear being cut with the 8mm x 1.25 tap Worm gear finished- Three worm gears as they look before being deburred and chamfered. The gear on the left has finer teeth. It was cut with the 8mm tap The fixture was made from a 1/2" square tool shank. A hole was drilled and tapped. Then counterbored to .3125. A piece of .3125 drill rod was drilled .250 through and used as the axle. It located in the counterbore. When the tap first touches the gear blanks and starts to cut it will double track. So there will be the start of two teeth right next to each other. As the cut deepens this goes away. The tap was fed into the blank a little at a time and the blank was allowed to make at least one revolution each time the tap was fed into the work deeper. Eric R Snow